Trusted by Professionals, Powered by Theo.
Welcome to Theo, where cutting-edge laser welding meets unparalleled safety and reliability. Our handheld laser welders are designed to deliver exceptional performance while ensuring your safety. Enjoy benefits like up to 4x faster welding, minimal heat distortion, and energy efficiency. Supported by our dedicated US-based service team, you can trust Theo for all your welding needs.
Consistent, High-Quality Welds Every Time
Experience Revolutionary Speed, Efficiency and Reliability
Up to 4x Faster than TIG
Achieve up to 4x faster welding speeds than TIG, increasing both your productivity and profitability.
80% less energy consumption
Compared to TIG welding
Reduced Consumable Use
Lower your operating costs with minimal consumable requirements, including less gas and filler material.
Easy to Learn & Operate
Train in Hours
Certified Safety and Quality
CE/FDA/ETL
Safety at the Heart of Theo Welders
Safety is at the core of Theo’s design philosophy. Our handheld laser welders come equipped with comprehensive safety features that protect you and enhance your productivity. Work confidently with Theo, knowing that your safety is always a priority.
Safety Features:
- LOOP Safety Interlock: Touch-sensitive torch and clamp to prevent accidental activation.
- Dual-Channel Interlock: Enhanced security with support for external E-Stop.
- Welding Torch Trigger: Activates only when deliberately engaged.
- Gas Pressure Detection: Automatically links to control switch and activates alarm.
- Fiber Breakage Detection: Monitors fiber integrity continuously.
- Overtemperature Protection: Automatically shuts down the laser on unsafe temperature rise.
- Visual and Audible Alerts: Warns of operational issues promptly.
- Safety Key Switch: Restricts use to authorized personnel.
- Emergency Controls: E-stop button and power switch for immediate shutdown.
Laser Welding Safety
Certified to Exceed Standards
Theo’s handheld laser welders are certified by leading industry authorities, ensuring you receive equipment that meets the highest standards of safety and performance. Our certifications demonstrate our commitment to delivering quality you can trust.
CE
ISO 13849 PL-d
ETL
For power supply
EN 60204-1
EN 60825-1
ISO 11553-2
ISO 12100
EN IEC 6100-6-2
FDA
EN IEC 61000-6-4
US-Based Service and Support
Theo offers comprehensive US-based service and support to ensure your welding operations are always optimal. Our Westborough-based team provides quick, reliable assistance and expert training, so you can focus on achieving the best results.
- US Headquarters in Westborough, MA: Efficient local support.
- Skilled Technicians: Direct help during working hours.
- Email Support: Rapid responses within 6 hours.
- Online Fault Reporting: Easily report and resolve issues.
Simplified Training with Theo MA1 Series
Overcome Skilled Labor Shortages
Finding skilled welders is a significant hurdle, especially for smaller operations. The Theo MA1 Series cuts through this challenge with its straightforward, easy-to-learn interface. Novices can become proficient in days, not years, dramatically streamlining the training process.
This quick upskilling allows businesses of all sizes to expand their workforce rapidly, meeting project demands without the traditional wait for experienced welders.
Equip your team with Theo MA1, and watch them transform into skilled professionals in no time, boosting your capacity to tackle more projects and drive profitability.
Weld Versatile Materials up to 1/4 in. / 6.5mm with speed.
The MA1 series is a versatile tool for high-speed welding across a range of materials including Stainless Steel, Galvanized Steel, Mild Steel, Aluminum, Nickel Alloys, Titanium, and Copper, up to a thickness of 6.5mm. Its low heat input minimizes part distortion, ensuring the integrity of your materials.
The MA1 series produces strong, beautiful welding seams that require no further cleaning, saving time and enhancing the final product’s appearance. With built-in factory presets for all materials and thicknesses, the MA1 series ensures efficient and high-quality welding every time.
Download Our Brochure and Connect with Our Expert Solution Partners
Ready to explore the full potential of the Maxphotonics MA1 Series, the future of handheld laser welding systems? Our comprehensive brochure is packed with detailed specifications into our innovative product.
But we don’t stop there. We understand that you might have specific questions or need personalized advice on how the MA1 Series can best serve your needs. That’s why we invite you to get in touch with one of our solution partners. They’re ready to provide you with expert guidance and answer any questions you might have.
Frequently Asked Questions
Laser Welding Safety
- What certifications does the MA1 series hold?
The MA1 series holds several certifications including EN 60204-1, EN 60825-1, ISO 11553-2, ISO 12100, EN IEC 61000-6-2, and EN IEC 61000-6-4.
- How does the MA1 Handheld Laser Welding System ensure user safety during operation?
The MA1 series is engineered with a range of safety features to prioritize user safety during operation. It incorporates a double-secured contact sensor that permits operation only when the trigger is in hand contact and in contact with the workpiece. For immediate system shutdown in case of safety concerns, it is equipped with an emergency off button. The system can also be connected to a door switch interlock circuits that can be linked to the welding room doors, ensuring the device safely shuts down if someone enters during operation. To prevent unauthorized or accidental operation, the MA1 series is fitted with a safety key lock, further enhancing its operational safety.
- What should I consider regarding safety?
While the ideal scenario for operating the MA1 series is in a separate room, necessary safety can also be achieved with the use of laser safety curtains. Appropriate laser safety glasses are needed to protect the operator's eyes during the welding process. We also recommend the use of gloves, long sleeves, and appropriate work boots for additional protection. In some countries, including Germany, a designated laser safety officer is required within the company to ensure all safety protocols are being followed.
It's important to note that safety regulations can vary by region. Our solution expert partners are well-versed in local safety requirements and are more than happy to guide you through the safety protocols applicable in your specific region, ensuring your operations are both safe and compliant.
Welding with the MA1 Series
- What certifications does the MA1 series hold?
The MA1 series holds several certifications including EN 60204-1, EN 60825-1, ISO 11553-2, ISO 12100, EN IEC 61000-6-2, and EN IEC 61000-6-4.
- How does the MA1 Handheld Laser Welding System contribute to reducing production costs?
The MA1 series helps reduce production costs by improving welding speed and efficiency, reducing training time, and requiring less maintenance.
- What maintenance is required for the MA1 Handheld Laser Welding System?
The MA1 series requires low maintenance, thanks to its air-cooled design which eliminates the need for frequent upkeep and reduces downtime.
- What training is required to operate the MA1 Handheld Laser Welding System?
The MA1 series is designed to be simple to learn and operate. Even a novice can master the welding operation with just less than 1 hour of training. Additionally, our solution partners provide hands-on training in system operation, welding, and safety to ensure users are fully equipped to use the MA1 series effectively and safely.
- Can the MA1 Handheld Laser Welding System be used for mobile welding projects?
Yes, the MA1 series is designed to be lightweight and portable, making it suitable for mobile welding projects. The MA-35 requires a 220Vac power supply with 16A, and the MA1-45 and MA1-65 models require 220Vac with 32A. However, it's important to note that necessary safety precautions must be met to ensure safe operations on construction sites and building locations. This includes proper setup, use of safety gear, and adherence to safety regulations specific to the location.
- What kind of wire can be used with the wire feeder?
Standard filler materials from 0.8 - 1.6mm for the respective materials (stainless steel, aluminum, construction steel) can be used.
- What kind of seams can be produced with the MA1 Handheld Laser Welding System?
The system has various nozzle attachments and can thus produce fillet welds, butt joints, overlaps, and even corners and outer edges are possible.
- Can a thin sheet be welded to a thick sheet?
Yes, it is possible! This is particularly feasible for cladding sheets or carriers.
- What materials can the MA1 Handheld Laser Welding System weld?
The MA1 series can weld a variety of materials including carbon steel, stainless steel, aluminum, non-ferrous metals, and other alloys. For detailed information on materials and supported welding depths, please download our product brochure.